Mechanical & Materials Engineer
Specializing in manufacturing, design, and process improvement with expertise in CNC programming and CAD/CAM applications.
About Me
Mechanical and Materials Engineering student with hands-on experience in manufacturing, design, and process improvement. Known for practical problem-solving abilities and technical expertise in CNC programming, CAD/CAM applications, and powertrain development. I am seeking a challenging career to apply my skills in engineering design and manufacturing.
B.A.Sc in Mechanical and Materials Engineering
Queen's University
📅 Expected December 2025
Recent Coursework: Fracture Mechanics, Mechanical Design, Heat Transfer, Research Project
OSSD · Honours, Ontario Scholar
Hillfield Strathallan College
📅 June 2017
I combine theoretical knowledge with practical experience in manufacturing and design. My background in Formula SAE and industry internships has developed my problem-solving abilities and technical expertise in various engineering disciplines.
View Experience →Work Experience
Summer Research Assistant
Queen's University Department of Mechanical and Materials Engineering
- Investigating novel Cerium-Aluminum alloys, in furtherance of the development of work-hardening characteristics in 5000 Series alloys
- Completed mechanical testing on Instron and custom developed tensile testing machines, investigating relaxation behaviour during strain rate changes
- Developed custom data acquisition system based on Nvidia Jetson SOM and Analog Devices AD4630 ADC, replacing paper-plotter data acquisition system with a digital system, including AI integration into testing protocol
- Assisted in general lab work, including sample preparation through CNC milling, hand polishing, etc.
Summer Student Cable Technician
Bell Canada
- Assisted in decommissioning outdated ONUs while ensuring seamless transitions for residential and commercial customers
- Contributed to installation of new ONUs in expanding neighborhoods, enhancing network efficiency
- Applied technical troubleshooting skills to minimize service disruptions during network upgrades
Process Quality and Improvement Engineering Intern
Toromont CAT Reman
- Improved shop processes for re-manufacturing and refurbishment of large high-performance diesel engines
- Completed "Applied Failure Analysis" documents for clients and Caterpillar after determining component fault/failure reasons
- Re-tooled machine shop with modern cutting tools and implemented smart lockers/dispensers, reducing lost-time by 20%
- Developed business case for first CNC machine purchase, created new workflows and training programs for existing staff
CNC Tool and Die Programming and Set-up
In-Line Tool and Die
- Assisted in production of tooling for clients including Sandvik Coromant, Mercedes, and Boeing Aerospace
- Completed re-manufacturing of broken tools on manual machines
- Programmed and set up production runs on HAAS VF2-SS mills and Cutex 180 lathes using Mastercam
- Programmed one-off operations directly on machines in G-code
Notable Engineering Projects
Upright and Brake System
Formula SAE Car Component Design
Designed Formula SAE car suspension upright and brake system components, optimizing for weight reduction while maintaining structural integrity.
CNC Programming Tutorials
Educational Materials Development
Developed comprehensive 3, 4, and 5-axis CNC programming training materials to enhance team capabilities and manufacturing efficiency.
Engine Package Development
Powertrain Optimization
Developed ground-up engine package for KTM 450 SX-F, achieving 45% system weight reduction and 12% torque increase. Created comprehensive methodology for both 4-cylinder and single-cylinder tuning while managing team of 17 members.
ECU Configuration
Engine Management Systems
Configured and tuned MoTeC and PE3 ECUs for optimal race performance, developing custom maps for various racing conditions.
Carbon Fiber Driveshaft
Composite Materials Application
Designed and manufactured custom carbon fiber driveshafts to optimize power transmission, reducing rotational mass while maintaining torque capacity for Formula SAE application.
Custom Data Acquisition System
AI-Integrated Testing Platform
Developed custom data acquisition system based on Nvidia Jetson SOM and Analog Devices AD4630 ADC, replacing paper-plotter system with digital solution including AI integration for materials testing protocol.
Technical Skills
Solidworks Expertise
Highly proficient in design and validation processes, using both integrated CAE and more in-depth analysis in Ansys or Hyperworks. Extensive experience with part design and assembly creation/maintenance through powertrain lead responsibilities.
MasterCam Expertise
High proficiency from industry experience. Adept at adapting familiar strategies to address material, machine, and set-up constraints. Strong familiarity with HSM and simultaneous 5-axis operations.
Get In Touch
I'm currently looking for new opportunities. Whether you have a question or just want to say hi, I'll get back to you!
Contact Information
Academic Email
allin.demopolis@queensu.caPhone
(905) 483-6762Location
Burlington, Ontario, Canada